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When the average person hears the word
ceramics, usually an image of pottery (or at the other
extreme even space shuttle tiles) appears. But what many people
don’t realize is that ceramics play an important role almost
everywhere you look and sometimes where you can’t. Besides the
everyday objects of dinnerware, glassware, floor and wall tile, and
other consumer products, ceramics are helping computers and other
electronic devices operate, improving people’s health in various
ways, providing global telecommunications, and protecting soldiers
during combat. And the list goes on.
Definition of
Ceramics
Merriam-Webster’s online dictionary defines it as a clay material that is fired at a
high temperature to form such products as earthenware, porcelain or
brick. The word itself can be traced back to the Greek term
keramos, meaning potter’s clay or pottery. Keramos in
turn is related to an older Sanskrit root meaning “to burn.” Ceramus
or Keramos was also an ancient city on the north coast of the Aegean
Sea in what is currently Turkey. (The word Keramos lives on as the
name for the national professional ceramic engineering fraternity.
In the most simple of terms,
ceramics can be defined as inorganic, nonmetallic materials. They
are typically crystalline in nature (have an ordered structure) and
are compounds formed between metallic and nonmetallic elements such
as aluminum and oxygen (alumina, Al2O3),
calcium and oxygen (calcia, CaO), and silicon and nitrogen (silicon
nitride, Si3N4).
In broader terms ceramics also include glass (which has a
non-crystalline or amorphous random structure), enamel (a type of
glassy coating), glass-ceramics (a glass containing ceramic
crystals), and inorganic cement-type materials (cement, plaster and
lime). However, as ceramic technology has developed over time, the
definition has expanded to include a much wider range of other
compositions used in a variety of applications.
General Comparison of
Materials
|
Property |
Ceramic |
Metal |
Polymer |
|
Hardness |
Very high |
Low |
Very low |
|
Elastic modulus |
Very high |
High |
Low |
|
High temperature strength |
|
|
|
|
Thermal expansion |
High |
Low |
Very low |
|
Ductility |
Low |
High |
High |
|
Corrosion resistance |
High |
Low |
Low |
|
Wear resistance |
High |
Low |
Low |
|
Electrical conductivity |
Depends on material |
High |
Low |
|
Density |
Low |
High |
Very low |
|
Thermal conductivity |
Depends on material |
High |
Low |
|
Magnetic |
Depends on material |
High |
Very low |
Note: For general comparison only; specific properties depend on
the material’s specific composition and how it is made.
These three material types can also be combined in various ways
to form composites to take advantage of each material’s properties.
For instance, ceramic particles or fibers can be added to a ceramic
or metal matrix to improve the mechanical properties and/or produce
a special property the matrix by itself generally would not have.
Polymers are also reinforced with glass fibers for a wide range of
construction and structural applications.
Microstructure
Another characteristic that
plays an important factor in the final property of a material is
called microstructure. The microstructure of a material is usually
too small to be seen with the naked eye. For ceramics, the
microstructure is made up of small crystals called grains. In
general, the smaller the grain size, the stronger and denser is the
ceramic material. In the case of a glass material, the
microstructure is non-crystalline. When these two materials are
combined (glass-ceramics), the glassy phase usually surrounds small
crystals, bonding them together. The wide variety of applications
for ceramic results from its unique properties. In many respects
this properties cannot be achieved by other materials. Among the
many properties that ceramic products take advantage of
include:
-
High
hardness
-
High mechanical
strength
-
Dimensional
stability
-
Resistance to
wear
-
Resistance to corrosion or
chemical attack
-
weathering
resistance
-
High working
temperature
-
Low or high thermal
conductivity
-
Good electrical
insulation
-
Dielectric and ferroelectric
properties
Depending on the composition and the
processing of the raw materials, as well as the fabrication and
firing conditions, the properties of the material can often be
closely tailored to the desired application.
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